Difference between revisions of "VW Golf (1J) Brake Electronics (MK60)"

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=== ABS/EDS/ASR ===
 
=== ABS/EDS/ASR ===
 +
 +
 
=== ABS/EDS/ASR/ESP (Front-Wheel-Drive) ===
 
=== ABS/EDS/ASR/ESP (Front-Wheel-Drive) ===
  
 
* '''Frontbrakes''':
 
* '''Frontbrakes''':
−
**+0000002 = FS III 54 15" ''(PR-1LS/1LQ/1ZM/1ZF)''
+
**+0000002 = FS3 54 14"/15" ''(PR-1LQ/1LR/1LS/1ZF/1ZM/1ZP)''
−
**+0000514 = FN III 54 15"/16" ''(PR-1LE/1LJ/1ZE)''
+
**+0000514 = FN3 54 15"/16" ''(PR-1LE/1LJ/1LN/1LQ/1LT/1ZD/1ZE/1ZH)''
 
* '''Suspension''':
 
* '''Suspension''':
 
**+0000000 = Standard/Sport Suspension (PR-2UA)
 
**+0000000 = Standard/Sport Suspension (PR-2UA)
 
**+0000128 = Rough Road Suspension (PR-2UB)
 
**+0000128 = Rough Road Suspension (PR-2UB)
 
* '''Engine I''':
 
* '''Engine I''':
−
**+0008192 = Gasoline Engine (through 92 kW / 125 HP)
+
**+0010240 = Gasoline Engine (through 92 kW / 125 HP)
−
**+0016384 = Gasoline Engine (from 92 kW / 125 HP) & All Diesel Engines
+
**+0018432 = Gasoline Engine (from 92 kW / 125 HP) & All Diesel Engines
 +
**+0018440 = New Beetle (1C/1Y/9C) with 2.5l & 1.8l ''(ONLY 1C0-907-379-Q)''
 
* '''Engine II'''
 
* '''Engine II'''
−
**+0003072 = Drive-By-Wire Engines
+
**+0001024 = Drive-By-Wire Engines
−
**+0006144 = Cable-Throttle Engines
+
**+0004096 = Cable-Throttle Engines
  
 
'''''Notes''': See production codes on car data plate. Coding is the sum of the individual options.''<br>
 
'''''Notes''': See production codes on car data plate. Coding is the sum of the individual options.''<br>
−
'''''VW Golf R32''': Unlike the above coding chart, the R32 has a different coding '''0023049'''.''<br>
 
 
'''''Seat Leon Cupra R''': Unlike the above coding chart, the Cupra R has a different coding '''0019469'''.''<br>
 
'''''Seat Leon Cupra R''': Unlike the above coding chart, the Cupra R has a different coding '''0019469'''.''<br>
 +
  
 
=== ABS/EDS/ASR/ESP (All-Wheel-Drive) ===
 
=== ABS/EDS/ASR/ESP (All-Wheel-Drive) ===
 +
 +
* '''Frontbrakes''':
 +
**+0000006 = FS3 54 14"/15" ''(PR-1LQ/1LR/1LS/1ZF/1ZM/1ZP)''
 +
**+0000518 = FN3 54 15"/16" ''(PR-1LE/1LJ/1LN/1LQ/1LT/1ZD/1ZE/1ZH)''
 +
**+0000521 = 2FN 42 17" ''(PR-1ZT)''
 +
* '''Suspension''':
 +
**+0000000 = Standard/Sport Suspension (PR-2UA)
 +
**+0000128 = Rough Road Suspension (PR-2UB)
 +
* '''Engine''':
 +
**+0010240 = Gasoline Engine (through 92 kW / 125 HP)
 +
**+0018432 = Gasoline Engine (from 92 kW / 125 HP) & All Diesel Engines
 +
 +
'''''Notes''': See production codes on car data plate. Coding is the sum of the individual options.''<br>
 +
  
 
== Basic Setting ==
 
== Basic Setting ==
 +
=== Sensor for Steering Angle (G85) ===
 +
 +
'''<u>Prerequisites:</u>'''<br>
 +
* Start the vehicle.
 +
* Turn the steering wheel one turn to the right and one turn to the left.
 +
* Drive in a short distance straight line on a level surface at a speed not higher than 20 km/h.
 +
* If the steering wheel is straight during the test drive then stop the vehicle with the wheels pointed straight.
 +
* Ensure that the steering wheel is not moved again.
 +
* Keep the engine running and do not switch off the ignition.
 +
* System voltage at least 12.0 V.<br><br>
 +
 +
'''[Select]'''<br>
 +
'''[03 - Brake Electronics]'''<br>
 +
'''[Coding-II - 11]'''<br>
 +
Enter 40168, to enable the basic setting.<br>
 +
'''[Do it!]'''<br>
 +
'''[Basic Settings - 04]'''<br>
 +
Group 060<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
After a successful basic setting, field 2 should say "OK".<br>
 +
'''[Done, Go Back]'''<br>
 +
To make sure the basic setting was succesful, check the sensor again.<br>
 +
'''[Measuring Blocks - 08]'''<br>
 +
Group 004<br>
 +
'''[Go!]'''<br>
 +
Check field 1, the value has to be between -4.5 and +4.5 °.<br>
 +
'''[Done, Go Back]'''<br>
 +
'''[Close Controller, Go Back - 06]'''<br>
 +
 +
 +
=== Lateral Acceleration Sensor (G200) ===
 +
 +
'''<u>Prerequisites:</u>'''<br>
 +
* System voltage at least 12.0 V.<br><br>
 +
 +
'''[Select]'''<br>
 +
'''[03 - Brake Electronics]'''<br>
 +
'''[Measuring Blocks - 08]'''<br>
 +
Group 004<br>
 +
'''[Go!]'''<br>
 +
Check field 2, the value has to be between -1.5 and +1.5 m/s².<br>
 +
'''[Done, Go Back]'''<br>
 +
'''[Coding-II - 11]'''<br>
 +
Enter 40168, to enable the basic setting.<br>
 +
'''[Do it!]'''<br>
 +
'''[Basic Settings - 04]'''<br>
 +
Group 063<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
After a successful basic setting, field 2 should say "OK".<br>
 +
'''[Done, Go Back]'''<br>
 +
To make sure the basic setting was succesful, check the sensor again.<br>
 +
'''[Measuring Blocks - 08]'''<br>
 +
Group 004<br>
 +
'''[Go!]'''<br>
 +
Check field 2, the value has to be between -1.5 and +1.5 m/s².<br>
 +
'''[Done, Go Back]'''<br>
 +
'''[Close Controller, Go Back - 06]'''<br>
 +
 +
 +
=== Brake Pressure Sensor 1 (G201) ===
 +
 +
'''<u>Prerequisites:</u>'''<br>
 +
* System voltage at least 12.0 V.<br><br>
 +
 +
'''[Select]'''<br>
 +
'''[03 - Brake Electronics]'''<br>
 +
'''[Coding-II - 11]'''<br>
 +
Enter 40168, to enable the basic setting.<br>
 +
'''[Do it!]'''<br>
 +
'''[Basic Settings - 04]'''<br>
 +
Group 066<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
After a successful basic setting, field 2 should say "OK".<br>
 +
'''[Done, Go Back]'''<br>
 +
To make sure the basic setting was succesful, check the sensor again.<br>
 +
'''[Measuring Blocks - 08]'''<br>
 +
Group 005<br>
 +
'''[Go!]'''<br>
 +
Check field 1, the value has to be between -7.0 and +7.0 bar.<br>
 +
'''[Done, Go Back]'''<br>
 +
'''[Close Controller, Go Back - 06]'''<br>
 +
 +
 +
=== Longitudinal Acceleration Sensor (G251) ===
 +
 +
'''<u>Prerequisites:</u>'''<br>
 +
* System voltage at least 12.0 V.<br><br>
 +
 +
'''[Select]'''<br>
 +
'''[03 - Brake Electronics]'''<br>
 +
'''[Coding-II - 11]'''<br>
 +
Enter 40168, to enable the basic setting.<br>
 +
'''[Do it!]'''<br>
 +
'''[Basic Settings - 04]'''<br>
 +
Group 069<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
After a successful basic setting, field 2 should say "OK".<br>
 +
'''[Done, Go Back]'''<br>
 +
To make sure the basic setting was succesful, check the sensor again.<br>
 +
'''[Measuring Blocks - 08]'''<br>
 +
Group 006<br>
 +
'''[Go!]'''<br>
 +
Check field 1, the value has to be between -1.5 and +1.5 m/s².<br>
 +
'''[Done, Go Back]'''<br>
 +
'''[Close Controller, Go Back - 06]'''<br>
 +
 +
 +
== Special Procedures ==
 +
 +
=== System Function Test ===
 +
 +
See [[ESP System Function Test (Conti/Teves)|System Function Test]]

Latest revision as of 12:26, 26 May 2006


Coding

ABS

  • 0001025 = Cable-Throttle Engines
  • 0004097 = Drive-By-Wire Engines


ABS/EDS/ASR

ABS/EDS/ASR/ESP (Front-Wheel-Drive)

  • Frontbrakes:
    • +0000002 = FS3 54 14"/15" (PR-1LQ/1LR/1LS/1ZF/1ZM/1ZP)
    • +0000514 = FN3 54 15"/16" (PR-1LE/1LJ/1LN/1LQ/1LT/1ZD/1ZE/1ZH)
  • Suspension:
    • +0000000 = Standard/Sport Suspension (PR-2UA)
    • +0000128 = Rough Road Suspension (PR-2UB)
  • Engine I:
    • +0010240 = Gasoline Engine (through 92 kW / 125 HP)
    • +0018432 = Gasoline Engine (from 92 kW / 125 HP) & All Diesel Engines
    • +0018440 = New Beetle (1C/1Y/9C) with 2.5l & 1.8l (ONLY 1C0-907-379-Q)
  • Engine II
    • +0001024 = Drive-By-Wire Engines
    • +0004096 = Cable-Throttle Engines

Notes: See production codes on car data plate. Coding is the sum of the individual options.
Seat Leon Cupra R: Unlike the above coding chart, the Cupra R has a different coding 0019469.


ABS/EDS/ASR/ESP (All-Wheel-Drive)

  • Frontbrakes:
    • +0000006 = FS3 54 14"/15" (PR-1LQ/1LR/1LS/1ZF/1ZM/1ZP)
    • +0000518 = FN3 54 15"/16" (PR-1LE/1LJ/1LN/1LQ/1LT/1ZD/1ZE/1ZH)
    • +0000521 = 2FN 42 17" (PR-1ZT)
  • Suspension:
    • +0000000 = Standard/Sport Suspension (PR-2UA)
    • +0000128 = Rough Road Suspension (PR-2UB)
  • Engine:
    • +0010240 = Gasoline Engine (through 92 kW / 125 HP)
    • +0018432 = Gasoline Engine (from 92 kW / 125 HP) & All Diesel Engines

Notes: See production codes on car data plate. Coding is the sum of the individual options.


Basic Setting

Sensor for Steering Angle (G85)

Prerequisites:

  • Start the vehicle.
  • Turn the steering wheel one turn to the right and one turn to the left.
  • Drive in a short distance straight line on a level surface at a speed not higher than 20 km/h.
  • If the steering wheel is straight during the test drive then stop the vehicle with the wheels pointed straight.
  • Ensure that the steering wheel is not moved again.
  • Keep the engine running and do not switch off the ignition.
  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Coding-II - 11]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 060
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 1, the value has to be between -4.5 and +4.5 °.
[Done, Go Back]
[Close Controller, Go Back - 06]


Lateral Acceleration Sensor (G200)

Prerequisites:

  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 2, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Coding-II - 11]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 2, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Close Controller, Go Back - 06]


Brake Pressure Sensor 1 (G201)

Prerequisites:

  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Coding-II - 11]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 066
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 005
[Go!]
Check field 1, the value has to be between -7.0 and +7.0 bar.
[Done, Go Back]
[Close Controller, Go Back - 06]


Longitudinal Acceleration Sensor (G251)

Prerequisites:

  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Coding-II - 11]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 006
[Go!]
Check field 1, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Close Controller, Go Back - 06]


Special Procedures

System Function Test

See System Function Test

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