Difference between revisions of "6-Speed Direct Shift Gearbox (DSG/02E)"

From Ross-Tech Wiki
Line 1: Line 1:
 
== Basic Setting ==
 
== Basic Setting ==
 +
 +
'''''NOTE:''' Make sure to perform the following steps in a row followed by the defined test drive.''
 +
 +
'''[Select]'''<br>
 +
'''[02 - Transmission]'''<br>
 +
'''[Basic Settings - 04]'''<br>
 +
 +
=== Transmission Tolerances (Enganged Calibration) ===
 +
 +
Block 061<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
=== Transmission Tolerances (Synch. Point. Measurement) ===
 +
 +
Block 060<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
=== Clutch Adaptation ===
 +
 +
'''''Control Module Software Version < 0800:'''''
 +
 +
Block 062<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
'''''Control Module Software Version >= 0800 :'''''
 +
 +
Block 067<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
=== Reset Values (Clutch Safety Function) ===
 +
 +
Block 068<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
=== Reset Values (Pressure Adaptation) ===
 +
 +
Block 065<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
=== Reset Values (Steering Wheel Paddle Installation) ===
 +
 +
Block 063<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
=== Reset Values (ESP & Tip Cruise Control) ===
 +
 +
Block 069<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
 +
'''[Done, Go Back]'''<br>
 +
'''[Fault Codes - 02]'''<br>
 +
Check and clear fault codes after successful test.<br>
 +
'''[Close Controller, Go Back - 06]'''<br>
 +
Perform the Defined Test Drive.<br><br>
 +
 +
 
== Special Procedures ==
 
== Special Procedures ==
=== "Defined" Test Drive ===
+
=== Defined Test Drive ===
 
''Suggested test drive after replacing the mechatronic or successful basic setting.''<br><br>
 
''Suggested test drive after replacing the mechatronic or successful basic setting.''<br><br>
 
'''<u>Prerequisites:</u>'''<br>
 
'''<u>Prerequisites:</u>'''<br>
 
* ATF Temperature 30...100 °C (86...210 °F)
 
* ATF Temperature 30...100 °C (86...210 °F)
 +
 +
 +
Drive in Tiptronic Mode from stand still up to 6th Gear.<br>
 +
While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.<br>
 +
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).<br>
 +
Perform one sharp braking followed by a full throttle acceleration (oil return check).<br>
 +
Drive with avaluation of crawling and starting-off points.<br>
 +
Check for leaks.<br>
  
 
'''''NOTE:''' If the test drive cannot be performed in the recommended way or the necessary time, the remaining quick adaptations are performed automatically in the following driving cycles.''
 
'''''NOTE:''' If the test drive cannot be performed in the recommended way or the necessary time, the remaining quick adaptations are performed automatically in the following driving cycles.''

Revision as of 03:30, 29 November 2006

Basic Setting

NOTE: Make sure to perform the following steps in a row followed by the defined test drive.

[Select]
[02 - Transmission]
[Basic Settings - 04]

Transmission Tolerances (Enganged Calibration)

Block 061
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Transmission Tolerances (Synch. Point. Measurement)

Block 060
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Clutch Adaptation

Control Module Software Version < 0800:

Block 062
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Control Module Software Version >= 0800 :

Block 067
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Clutch Safety Function)

Block 068
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Pressure Adaptation)

Block 065
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Steering Wheel Paddle Installation)

Block 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (ESP & Tip Cruise Control)

Block 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

[Done, Go Back]
[Fault Codes - 02]
Check and clear fault codes after successful test.
[Close Controller, Go Back - 06]
Perform the Defined Test Drive.


Special Procedures

Defined Test Drive

Suggested test drive after replacing the mechatronic or successful basic setting.

Prerequisites:

  • ATF Temperature 30...100 °C (86...210 °F)


Drive in Tiptronic Mode from stand still up to 6th Gear.
While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).
Perform one sharp braking followed by a full throttle acceleration (oil return check).
Drive with avaluation of crawling and starting-off points.
Check for leaks.

NOTE: If the test drive cannot be performed in the recommended way or the necessary time, the remaining quick adaptations are performed automatically in the following driving cycles.