VW Golf (1K) Brake Electronics (MK60)

Coding

ABS/EDS/ASR/ESP (MK60)

• Model:
  • +0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K)
  • +0000064 = VW Touran (1T)
  • +0000080 = VW Caddy (2K)
  • +0000096 = VW Eos (1F)
  • +0000112 = Seat Altea/Toledo (5P) / VW Golf Plus (5M)
• Frontbrakes (Sensor Cluster OLD):
  • +0000005 = FS III 54 15" (PR-1ZF/1ZM/1ZC)
  • +0000006 = FN III 54 15"/16" (PR-1ZE/1LJ/1ZP/1ZD/1LL)
  • +0000009 = FRNG 57 17" (PR-1LK)
• Frontbrakes (Sensor Cluster NEW):
  • +0000001 = FS III 54 15" (PR-1ZF/1ZM/1ZC)
  • +0000002 = FN III 54 15"/16" (PR-1ZE/1LJ/1ZP/1ZD/1LL)
  • +0000008 = FRNG 57 17" (PR-1LK)
• Suspension:
  • +0000640 = Standard/Sport Suspension (PR-2UA/2UC)
  • +0001152 = Rough Road/Comfort Suspension (PR-2UB/2UD)
• Engine:
  • +0002048 = 1.4l / 1.6l & 1.6l FSI
  • +0004096 = 1.9l TDI PD / 2.0l FSI / 2.0l SDI PD & All with Automatic Transmission
  • +0006144 = 2.0l TDI PD
• Tire Pressure Monitoring (TPMS):
  • +0000000 = with Tire Pressure Monitoring (PR-7K1/7K6)
  • +0016384 = without Tire Pressure Monitoring (PR-7K0)

Notes: See production codes on car data plate. Coding is the sum of the individual options.
Sensor Cluster OLD: Installed behind glove compartment (ONLY VW Caddy (2K) & VW Touran (1T) & Audi A3 (8P) <MY2005).
Sensor Cluster NEW: Installed under passenger seat (All Others & Audi A3 (8P) MY2006>).

ABS/EDS/ASR/ESP (MK60) 4Motion (All-Wheel-Drive)

• Model:
  • +0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K)
• Frontbrakes:
  • +0000001 = FS III 54 15" (PR-1ZF/1ZM/1ZC)
  • +0000002 = FN III 54 15"/16" (PR-1ZE/1LJ/1ZP/1ZD/1LL)
  • +0000008 = FRNG 57 17" (PR-1LK)
• Suspension:
  • +0000640 = Standard (PR-2UA/2UB/2UC)
• Engine:
  • +0002048 = 1.4l / 1.6l & 1.6l FSI
  • +0004096 = 1.9l TDI PD / 2.0l FSI / 2.0l SDI PD & All with Automatic Transmission
  • +0006144 = 2.0l TDI PD
• Tire Pressure Monitoring (TPMS):
  • +0000000 = with Tire Pressure Monitoring (PR-7K1/7K6)
  • +0016384 = without Tire Pressure Monitoring (PR-7K0)

Notes: See production codes on car data plate. Coding is the sum of the individual options.

Basic Setting

Sensor for Steering Angle (G85)

Prerequisites:

• Start the vehicle.
• Turn the steering wheel one turn to the right and one turn to the left.
• Drive in a short distance straight line on a level surface at a speed not higher than 20 km/h.
• If the steering wheel is straight during the test drive then stop the vehicle with the wheels pointed straight.
• Ensure that the steering wheel is not moved again.
• Keep the engine running and do not switch off the ignition.
• System voltage at least 12.0 V.
  
  

[Select]
[03 - Brake Electronics]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 060
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 1, the value has to be between -1.5 and +1.5 °.
[Done, Go Back]
[Close Controller, Go Back - 06]

Note: After successful basic setting, the Steering Limit Stop needs to be adapted too.

Lateral Acceleration Sensor (G200)

Prerequisites:

• System voltage at least 12.0 V.
  
  

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 2, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 2, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Close Controller, Go Back - 06]

Brake Pressure Sensor 1 (G201)

Prerequisites:

• System voltage at least 12.0 V.
  
  

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 005
[Go!]
Check field 1, the value has to be between -8.0 and +8.0 bar.
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 066
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 005
[Go!]
Check field 1, the value has to be between -3.8 and +3.8 bar.
[Done, Go Back]
[Close Controller, Go Back - 06]

Longitudinal Acceleration Sensor (G251)

Prerequisites:

• System voltage at least 12.0 V.
  
  

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 4, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 006
[Go!]
Check field 1, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Close Controller, Go Back - 06]

Special Procedures

System Function Test

See System Function Test