Difference between revisions of "6-Speed Direct Shift Gearbox (DSG/02E)"
| Line 1: | Line 1: | ||
== Basic Setting == | == Basic Setting == | ||
'''<u>Prerequisites:</u>'''<br> | '''<u>Prerequisites:</u>'''<br> | ||
| − | * | + | * Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019. |
* Selector Lever in P | * Selector Lever in P | ||
* Ignition ON | * Ignition ON | ||
* Engine ON (Idling) | * Engine ON (Idling) | ||
* Brake Pedal operated (hold for the whole procedure) | * Brake Pedal operated (hold for the whole procedure) | ||
| − | * Throttle Pedal not operated | + | * Throttle Pedal not operated<br> |
'''''NOTE:''' Be sure to perform the following steps in the sequence shown, followed by the defined test drive.'' | '''''NOTE:''' Be sure to perform the following steps in the sequence shown, followed by the defined test drive.'' | ||
| Line 18: | Line 18: | ||
Group 061<br> | Group 061<br> | ||
'''[Go!]'''<br> | '''[Go!]'''<br> | ||
| − | + | * When you go to Basic Settings 061 and click GO the screen may look like this: [http://img404.imageshack.us/img404/5604/061go.png Basic Settings 061]<br> | |
| − | '''[ | + | * Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to '''On''' when finished: [http://img38.imageshack.us/img38/5521/061done.png Basic Settings 061]<br> |
| + | |||
| + | Wait until Basic Settings has switched to ON and all numbers have stopped moving. This may take one minute.<br> | ||
=== Transmission Tolerances (Synch. Point. Measurement) === | === Transmission Tolerances (Synch. Point. Measurement) === | ||
| Line 25: | Line 27: | ||
Group 060<br> | Group 060<br> | ||
'''[Go!]'''<br> | '''[Go!]'''<br> | ||
| − | + | * When you go to Basic Settings 060 and click GO the screen may look like this: [http://img227.imageshack.us/img227/5338/060go.png Basic Settings 060]<br> | |
| − | '''[ | + | * Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to '''On''' when finished: [http://img695.imageshack.us/img695/5637/060done.png Basic Settings 060]<br> |
| + | |||
| + | Wait until Basic Settings has switched to ON and all numbers have stopped moving. | ||
=== Clutch Adaptation === | === Clutch Adaptation === | ||
| Line 84: | Line 88: | ||
''Suggested test drive after replacing the mechatronic or successful basic setting.''<br><br> | ''Suggested test drive after replacing the mechatronic or successful basic setting.''<br><br> | ||
'''<u>Prerequisites:</u>'''<br> | '''<u>Prerequisites:</u>'''<br> | ||
| − | * | + | * Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019. |
| − | + | * Do Not use Cruise Control. | |
Drive in Tiptronic Mode from stand still up to 6th Gear.<br> | Drive in Tiptronic Mode from stand still up to 6th Gear.<br> | ||
While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.<br> | While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.<br> | ||
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).<br> | The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).<br> | ||
| − | Perform one sharp braking followed by a full throttle acceleration (oil return check).<br> | + | Perform one sharp braking followed by a full throttle acceleration (oil return check) while in Drive, Not Tiptronic Mode.<br> |
Evaluate creep and starting-off points.<br> | Evaluate creep and starting-off points.<br> | ||
Check for leaks.<br> | Check for leaks.<br> | ||
| Line 101: | Line 105: | ||
* Some modules do not require the use if the [ON/OFF/Next] button. If an Error is displayed after clicking the button, or the Basic Settings status does not switch to On, let the selected group and procedure finish on its own. | * Some modules do not require the use if the [ON/OFF/Next] button. If an Error is displayed after clicking the button, or the Basic Settings status does not switch to On, let the selected group and procedure finish on its own. | ||
| − | * It is normal for the transmission to make noise while the tolerances are adapting. Do not exit or abort the Basic Settings sequence prematurely if you hear | + | * It is normal for the transmission to make noise while the tolerances are adapting. Do not exit or abort the Basic Settings sequence prematurely if you hear clacking noises. |
[[Category:Transmissions]] | [[Category:Transmissions]] | ||
Revision as of 11:05, 14 February 2011
Basic Setting
Prerequisites:
- Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019.
- Selector Lever in P
- Ignition ON
- Engine ON (Idling)
- Brake Pedal operated (hold for the whole procedure)
- Throttle Pedal not operated
NOTE: Be sure to perform the following steps in the sequence shown, followed by the defined test drive.
[Select]
[02 - Transmission]
[Basic Settings - 04]
Transmission Tolerances (Engaged Calibration)
Group 061
[Go!]
- When you go to Basic Settings 061 and click GO the screen may look like this: Basic Settings 061
- Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to On when finished: Basic Settings 061
Wait until Basic Settings has switched to ON and all numbers have stopped moving. This may take one minute.
Transmission Tolerances (Synch. Point. Measurement)
Group 060
[Go!]
- When you go to Basic Settings 060 and click GO the screen may look like this: Basic Settings 060
- Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to On when finished: Basic Settings 060
Wait until Basic Settings has switched to ON and all numbers have stopped moving.
Clutch Adaptation
Control Module Software Version < 0800:
Group 062
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
Control Module Software Version >= 0800 :
Group 067
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
Reset Values (Clutch Safety Function)
Group 068
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
Reset Values (Pressure Adaptation)
Group 065
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
Reset Values (Steering Wheel Paddle Installation)
Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
Reset Values (ESP & Tip Cruise Control Installation)
Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
[Done, Go Back]
Switch off Ignition, wait 10 Seconds and switch it back on.
[Fault Codes - 02]
Check and clear fault codes after successful test.
[Close Controller, Go Back - 06]
Perform the Defined Test Drive.
Special Procedures
Defined Test Drive
Suggested test drive after replacing the mechatronic or successful basic setting.
Prerequisites:
- Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019.
- Do Not use Cruise Control.
Drive in Tiptronic Mode from stand still up to 6th Gear.
While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).
Perform one sharp braking followed by a full throttle acceleration (oil return check) while in Drive, Not Tiptronic Mode.
Evaluate creep and starting-off points.
Check for leaks.
NOTE: If the test drive cannot be performed in the recommended way or the necessary time, any remaining adaptations will be performed automatically during normal driving.
Special Notes
- Some modules do not require the use if the [ON/OFF/Next] button. If an Error is displayed after clicking the button, or the Basic Settings status does not switch to On, let the selected group and procedure finish on its own.
- It is normal for the transmission to make noise while the tolerances are adapting. Do not exit or abort the Basic Settings sequence prematurely if you hear clacking noises.