Difference between revisions of "VW Golf (1K) Brake Electronics (MK60)"

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__FORCETOC__
 
__FORCETOC__
 
 
== Coding ==
 
== Coding ==
 
=== ABS (MK70) ===
 
 
*'''Tire Pressure Monitoring (TPMS)''':
 
**+0000000 = with Tire Pressure Monitoring ''(PR-7K1/7K6)''
 
**+0016384 = without Tire Pressure Monitoring ''(PR-7K0)''
 
 
'''''Notes''': See production codes on car data plate. Coding is the sum of the individual options.''
 
 
  
 
=== ABS/EDS/ASR/ESP (MK60) ===
 
=== ABS/EDS/ASR/ESP (MK60) ===
  
 
*'''Model''':
 
*'''Model''':
**+0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K)
+
**+0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K) / Skoda Octavia (1Z)
 
**+0000064 = VW Touran (1T)
 
**+0000064 = VW Touran (1T)
 
**+0000080 = VW Caddy (2K)
 
**+0000080 = VW Caddy (2K)
Line 29: Line 19:
 
**+0000008 = FRNG 57 17" ''(PR-1LK)''
 
**+0000008 = FRNG 57 17" ''(PR-1LK)''
 
*'''Suspension''':
 
*'''Suspension''':
**+0000640 = Standard/Sport Suspension ''(PR-2UA/2UC)''
+
**+0000640 = Standard/Sport Suspension ''(PR-2UA/2UC OR PR-UA0/UA1/UA9)''
**+0001152 = Rough Road/Comfort Suspension ''(PR-2UB/2UD)''
+
**+0001152 = Rough Road/Comfort Suspension ''(PR-2UB/2UD OR PR-UA2)''
 
*'''Engine''':
 
*'''Engine''':
 
**+0002048 = 1.4l / 1.6l & 1.6l FSI
 
**+0002048 = 1.4l / 1.6l & 1.6l FSI
Line 36: Line 26:
 
**+0006144 = 2.0l TDI PD
 
**+0006144 = 2.0l TDI PD
 
*'''Tire Pressure Monitoring (TPMS)''':
 
*'''Tire Pressure Monitoring (TPMS)''':
**+0000000 = with Tire Pressure Monitoring ''(PR-7K1/7K6)''
+
**+0000000 = with ABS based Tire Pressure Monitoring ''(PR-7K1/7K6)''
**+0016384 = without Tire Pressure Monitoring ''(PR-7K0)''
+
**+0016384 = without ABS based Tire Pressure Monitoring ''(PR-7K0/7K4/7K8)''
  
'''''Notes''': See production codes on car data plate. Coding is the sum of the individual options.''<br>
+
'''''Notes''': See [[Production Codes (PR-Codes) can be found on the Vehicle Data Label |production codes]] on car data plate. Coding is the sum of the individual options.''<br>
 
'''''Sensor Cluster OLD''': Installed behind glove compartment (ONLY VW Caddy (2K) & VW Touran (1T) & Audi A3 (8P) <MY2005).''<br>
 
'''''Sensor Cluster OLD''': Installed behind glove compartment (ONLY VW Caddy (2K) & VW Touran (1T) & Audi A3 (8P) <MY2005).''<br>
 
'''''Sensor Cluster NEW''': Installed under passenger seat (All Others & Audi A3 (8P) MY2006>).''<br>
 
'''''Sensor Cluster NEW''': Installed under passenger seat (All Others & Audi A3 (8P) MY2006>).''<br>
 
+
'''''Special Notes''': When replacing 1K0-907-379-D with 1K0-907-379-K or newer, the original Coding CANNOT be transferred to the new Control Module. Instead you need to build a new Coding using the Table above.
  
 
=== ABS/EDS/ASR/ESP (MK60) 4Motion (All-Wheel-Drive) ===
 
=== ABS/EDS/ASR/ESP (MK60) 4Motion (All-Wheel-Drive) ===
  
 
*'''Model''':
 
*'''Model''':
**+0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K)
+
**0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K) / Skoda Octavia (1Z)
 
*'''Frontbrakes''':
 
*'''Frontbrakes''':
 
**+0000001 = FS III 54 15" ''(PR-1ZF/1ZM/1ZC)''
 
**+0000001 = FS III 54 15" ''(PR-1ZF/1ZM/1ZC)''
 
**+0000002 = FN III 54 15"/16" ''(PR-1ZE/1LJ/1ZP/1ZD/1LL)''
 
**+0000002 = FN III 54 15"/16" ''(PR-1ZE/1LJ/1ZP/1ZD/1LL)''
**+0000008 = FRNG 57 17" ''(PR-1LK)''
+
**+0000008 = FRNG 57 17" ''(PR-1LK/1ZK)''
 
*'''Suspension''':
 
*'''Suspension''':
 
**+0000640 = Standard ''(PR-2UA/2UB/2UC)''
 
**+0000640 = Standard ''(PR-2UA/2UB/2UC)''
Line 59: Line 49:
 
**+0006144 = 2.0l TDI PD
 
**+0006144 = 2.0l TDI PD
 
*'''Tire Pressure Monitoring (TPMS)''':
 
*'''Tire Pressure Monitoring (TPMS)''':
**+0000000 = with Tire Pressure Monitoring ''(PR-7K1/7K6)''
+
**+0000000 = with ABS based Tire Pressure Monitoring ''(PR-7K1/7K6)''
**+0016384 = without Tire Pressure Monitoring ''(PR-7K0)''
+
**+0016384 = without ABS based Tire Pressure Monitoring ''(PR-7K0/7K4/7K8)''
 
 
'''''Notes''': See production codes on car data plate. Coding is the sum of the individual options.''
 
  
 +
'''''Notes''': See [[Production Codes (PR-Codes) can be found on the Vehicle Data Label |production codes]] on car data plate. Coding is the sum of the individual options.''
  
 
== Adaptation ==
 
== Adaptation ==
Line 82: Line 71:
 
'''[Select]'''<br>
 
'''[Select]'''<br>
 
'''[03 - Brake Electronics]'''<br>
 
'''[03 - Brake Electronics]'''<br>
 +
'''[Measuring Blocks - 08]'''<br>
 +
Group 004<br>
 +
'''[Go!]'''<br>
 +
Check field 1, the value has to be between -1.5 and +1.5 °.<br>
 +
'''[Done, Go Back]'''<br>
 
'''[Coding-II - 11]'''<br>
 
'''[Coding-II - 11]'''<br>
 
'''OR''' ''(if Coding-II is not available)''<br>
 
'''OR''' ''(if Coding-II is not available)''<br>
Line 90: Line 84:
 
Group 060<br>
 
Group 060<br>
 
'''[Go!]'''<br>
 
'''[Go!]'''<br>
Activate the Basic Setting.<br>
 
'''[ON/OFF/Next]'''<br>
 
 
After a successful basic setting, field 2 should say "OK".<br>
 
After a successful basic setting, field 2 should say "OK".<br>
'''[Done, Go Back]'''<br>
 
To make sure the basic setting was succesful, check the sensor again.<br>
 
'''[Measuring Blocks - 08]'''<br>
 
Group 004<br>
 
'''[Go!]'''<br>
 
Check field 1, the value has to be between -1.5 and +1.5 °.<br>
 
 
'''[Done, Go Back]'''<br>
 
'''[Done, Go Back]'''<br>
 
'''[Close Controller, Go Back - 06]'''<br>
 
'''[Close Controller, Go Back - 06]'''<br>
Line 173: Line 159:
 
=== Longitudinal Acceleration Sensor (G251) ===
 
=== Longitudinal Acceleration Sensor (G251) ===
  
 +
'''<u>Note:</u>'''<br>
 +
* The Longitudinal Acceleration Sensor (G251) is only present cars with All Wheel Drive (AWD) and/or Hill Hold Control (HHC)<br>
 
'''<u>Prerequisites:</u>'''<br>
 
'''<u>Prerequisites:</u>'''<br>
 
* System voltage at least 12.0 V.<br><br>
 
* System voltage at least 12.0 V.<br><br>
Line 179: Line 167:
 
'''[03 - Brake Electronics]'''<br>
 
'''[03 - Brake Electronics]'''<br>
 
'''[Measuring Blocks - 08]'''<br>
 
'''[Measuring Blocks - 08]'''<br>
Group 004<br>
+
Group 006<br>
 
'''[Go!]'''<br>
 
'''[Go!]'''<br>
Check field 4, the value has to be between -1.5 and +1.5 m/s².<br>
+
Check field 1, the value has to be between -1.5 and +1.5 m/s².<br>
 
'''[Done, Go Back]'''<br>
 
'''[Done, Go Back]'''<br>
 
'''[Coding-II - 11]'''<br>
 
'''[Coding-II - 11]'''<br>
Line 204: Line 192:
  
  
 +
----
 +
 +
=== Tire Pressure Monitoring System Reset ===
 +
This procedure will NOT apply unless the  vehicle has ABS based Tire Pressure Monitoring ''(PR-7K1/7K6)'' installed!<br>
 +
'''<u>Prerequisites:</u>'''<br>
 +
* Ignition ON<br><br>
 +
 +
'''[Select]'''<br>
 +
'''[03 - Brake Electronics]'''<br>
 +
'''[Basic Settings - 04]'''<br>
 +
Group 042<br>
 +
'''[Go!]'''<br>
 +
Activate the Basic Setting.<br>
 +
'''[ON/OFF/Next]'''<br>
 +
'''[Done, Go Back]'''<br>
 +
'''[Close Controller, Go Back - 06]'''<br><br>
 +
* The Tire Pressure Monitoring Lamp (K220) should blink.
 +
* Now check the Tire Pressure and correct it if necessary.
 +
* Press and Hold the Tire Pressure Monitoring Button (E492) '''AND''' the ASR/ESP Button (E256) for 2 Seconds.
 +
* A short Tone should sound after pressing/holding these buttons for 2 Seconds and the blinking should change to a permanent lit Tire Pressure Monitoring Lamp (K220).
 +
* The Reset is now done and as soon as you let the buttons go the Tire Pressure Monitoring Lamp (K220) should go OFF.
 +
 +
 +
----
 +
 +
 +
== Replacement ==
 +
 +
After Replacing this Control Module these Steps have to be performed:
 +
 +
* [[#Coding|Code Brake Electronics (J104) Control Module]]
 +
* [[#Sensor for Steering Angle (G85)|Basic Setting for Steering Angle Sensor (G85)]]
 +
* [[#Lateral Acceleration Sensor (G200)|Basic Setting for Lateral Acceleration Sensor (G200)]]
 +
* [[#Brake Pressure Sensor 1 (G201)|Basic Setting for Brake Pressure Sensor 1 (G201)]]
 +
* [[#Longitudinal Acceleration Sensor (G251)|Basic Setting for Longitudinal Acceleration Sensor (G251)]]
 
== Special Procedures ==
 
== Special Procedures ==
  
 
=== System Function Test ===
 
=== System Function Test ===
  
See [[ESP_System_Function_Test|System Function Test]]
+
See [[ESP System Function Test (Conti/Teves)|System Function Test]]

Latest revision as of 12:36, 11 May 2018

Coding

ABS/EDS/ASR/ESP (MK60)

  • Model:
    • +0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K) / Skoda Octavia (1Z)
    • +0000064 = VW Touran (1T)
    • +0000080 = VW Caddy (2K)
    • +0000096 = VW Eos (1F)
    • +0000112 = Seat Altea/Toledo (5P) / VW Golf Plus (5M)
  • Frontbrakes (Sensor Cluster OLD):
    • +0000005 = FS III 54 15" (PR-1ZF/1ZM/1ZC)
    • +0000006 = FN III 54 15"/16" (PR-1ZE/1LJ/1ZP/1ZD/1LL)
    • +0000009 = FRNG 57 17" (PR-1LK)
  • Frontbrakes (Sensor Cluster NEW):
    • +0000001 = FS III 54 15" (PR-1ZF/1ZM/1ZC)
    • +0000002 = FN III 54 15"/16" (PR-1ZE/1LJ/1ZP/1ZD/1LL)
    • +0000008 = FRNG 57 17" (PR-1LK)
  • Suspension:
    • +0000640 = Standard/Sport Suspension (PR-2UA/2UC OR PR-UA0/UA1/UA9)
    • +0001152 = Rough Road/Comfort Suspension (PR-2UB/2UD OR PR-UA2)
  • Engine:
    • +0002048 = 1.4l / 1.6l & 1.6l FSI
    • +0004096 = 1.9l TDI PD / 2.0l FSI / 2.0l SDI PD & All with Automatic Transmission
    • +0006144 = 2.0l TDI PD
  • Tire Pressure Monitoring (TPMS):
    • +0000000 = with ABS based Tire Pressure Monitoring (PR-7K1/7K6)
    • +0016384 = without ABS based Tire Pressure Monitoring (PR-7K0/7K4/7K8)

Notes: See production codes on car data plate. Coding is the sum of the individual options.
Sensor Cluster OLD: Installed behind glove compartment (ONLY VW Caddy (2K) & VW Touran (1T) & Audi A3 (8P) <MY2005).
Sensor Cluster NEW: Installed under passenger seat (All Others & Audi A3 (8P) MY2006>).
Special Notes: When replacing 1K0-907-379-D with 1K0-907-379-K or newer, the original Coding CANNOT be transferred to the new Control Module. Instead you need to build a new Coding using the Table above.

ABS/EDS/ASR/ESP (MK60) 4Motion (All-Wheel-Drive)

  • Model:
    • 0000000 = Audi A3 (8P) / Seat Leon (1P) / VW Golf/Jetta (1K) / Skoda Octavia (1Z)
  • Frontbrakes:
    • +0000001 = FS III 54 15" (PR-1ZF/1ZM/1ZC)
    • +0000002 = FN III 54 15"/16" (PR-1ZE/1LJ/1ZP/1ZD/1LL)
    • +0000008 = FRNG 57 17" (PR-1LK/1ZK)
  • Suspension:
    • +0000640 = Standard (PR-2UA/2UB/2UC)
  • Engine:
    • +0002048 = 1.4l / 1.6l & 1.6l FSI
    • +0004096 = 1.9l TDI PD / 2.0l FSI / 2.0l SDI PD & All with Automatic Transmission
    • +0006144 = 2.0l TDI PD
  • Tire Pressure Monitoring (TPMS):
    • +0000000 = with ABS based Tire Pressure Monitoring (PR-7K1/7K6)
    • +0016384 = without ABS based Tire Pressure Monitoring (PR-7K0/7K4/7K8)

Notes: See production codes on car data plate. Coding is the sum of the individual options.

Adaptation

Basic Setting

Sensor for Steering Angle (G85)

Prerequisites:

  • Start the vehicle.
  • Turn the steering wheel one turn to the right and one turn to the left.
  • Drive in a short distance straight line on a level surface at a speed not higher than 20 km/h.
  • If the steering wheel is straight during the test drive then stop the vehicle with the wheels pointed straight.
  • Ensure that the steering wheel is not moved again.
  • Keep the engine running and do not switch off the ignition.
  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 1, the value has to be between -1.5 and +1.5 °.
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 060
[Go!]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
[Close Controller, Go Back - 06]

Note: After successful basic setting, the Steering Limit Stop needs to be adapted too.



Lateral Acceleration Sensor (G200)

Prerequisites:

  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 2, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 004
[Go!]
Check field 2, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Close Controller, Go Back - 06]



Brake Pressure Sensor 1 (G201)

Prerequisites:

  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 005
[Go!]
Check field 1, the value has to be between -8.0 and +8.0 bar.
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 066
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 005
[Go!]
Check field 1, the value has to be between -3.8 and +3.8 bar.
[Done, Go Back]
[Close Controller, Go Back - 06]



Longitudinal Acceleration Sensor (G251)

Note:

  • The Longitudinal Acceleration Sensor (G251) is only present cars with All Wheel Drive (AWD) and/or Hill Hold Control (HHC)

Prerequisites:

  • System voltage at least 12.0 V.

[Select]
[03 - Brake Electronics]
[Measuring Blocks - 08]
Group 006
[Go!]
Check field 1, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Coding-II - 11]
OR (if Coding-II is not available)
[Security Access - 16]
Enter 40168, to enable the basic setting.
[Do it!]
[Basic Settings - 04]
Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
After a successful basic setting, field 2 should say "OK".
[Done, Go Back]
To make sure the basic setting was succesful, check the sensor again.
[Measuring Blocks - 08]
Group 006
[Go!]
Check field 1, the value has to be between -1.5 and +1.5 m/s².
[Done, Go Back]
[Close Controller, Go Back - 06]



Tire Pressure Monitoring System Reset

This procedure will NOT apply unless the vehicle has ABS based Tire Pressure Monitoring (PR-7K1/7K6) installed!
Prerequisites:

  • Ignition ON

[Select]
[03 - Brake Electronics]
[Basic Settings - 04]
Group 042
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]
[Done, Go Back]
[Close Controller, Go Back - 06]

  • The Tire Pressure Monitoring Lamp (K220) should blink.
  • Now check the Tire Pressure and correct it if necessary.
  • Press and Hold the Tire Pressure Monitoring Button (E492) AND the ASR/ESP Button (E256) for 2 Seconds.
  • A short Tone should sound after pressing/holding these buttons for 2 Seconds and the blinking should change to a permanent lit Tire Pressure Monitoring Lamp (K220).
  • The Reset is now done and as soon as you let the buttons go the Tire Pressure Monitoring Lamp (K220) should go OFF.




Replacement

After Replacing this Control Module these Steps have to be performed:

Special Procedures

System Function Test

See System Function Test