6-Speed Direct Shift Gearbox (DSG/02E)

Basic Setting

Prerequisites:

• Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019.
• Selector Lever in P
• Ignition ON
• Engine ON (Idling) for one minute or more
• Brake Pedal operated (hold for the whole procedure)
• Throttle Pedal not operated
  

NOTE: Be sure to perform the following steps in the sequence shown, followed by the defined test drive.

[Select]
[02 - Transmission]
[Basic Settings - 04]

Transmission Tolerances (Engaged Calibration)

Group 061
[Go!]

• When you go to Basic Settings 061 and click GO the screen may look like this: Basic Settings 061
  
• Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to On when finished: Basic Settings 061
  

Wait until Basic Settings has switched to ON and all numbers have stopped moving. This may take one minute.

Transmission Tolerances (Synch. Point. Measurement)

Group 060
[Go!]

• When you go to Basic Settings 060 and click GO the screen may look like this: Basic Settings 060
  
• Wait until the numbers quit moving and the trans will quit making noises. Basic Settings switches to On when finished: Basic Settings 060
  

Wait until Basic Settings has switched to ON and all numbers have stopped moving.

Clutch Adaptation

Control Module Software Version < 0800:

Group 062
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Control Module Software Version >= 0800 :

Group 067
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Clutch Safety Function)

Group 068
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Pressure Adaptation)

Group 065
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (Steering Wheel Paddle Installation)

Group 063
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

Reset Values (ESP & Tip Cruise Control Installation)

Group 069
[Go!]
Activate the Basic Setting.
[ON/OFF/Next]

[Done, Go Back]
Switch off Ignition, wait 10 Seconds and switch it back on.
[Fault Codes - 02]
Check and clear fault codes after successful test.
[Close Controller, Go Back - 06]
Perform the Defined Test Drive.

Special Procedures

Defined Test Drive

Suggested test drive after replacing the mechatronic or successful basic setting.

Prerequisites:

• Fluid Temperature 30...100 °C (86...210 °F), see Measuring Blocks, Group 019.
• Do Not use Cruise Control.

Drive in Tiptronic Mode from stand still up to 6th Gear.
While doing that make sure to drive in Gears 3 or 5 for approx. 5 minutes and also in 4 or 6 for approx. 5 minutes.
The engine speed window for all gears is 1200 - 3500 RPM (for clutch calibration).
Perform one sharp braking followed by a full throttle acceleration (oil return check) while in Drive, Not Tiptronic Mode.
Evaluate creep and starting-off points.
Check for leaks.

NOTE: If the test drive cannot be performed in the recommended way or the necessary time, any remaining adaptations will be performed automatically during normal driving.

Special Notes

• Some modules do not require the use if the [ON/OFF/Next] button. If an Error is displayed after clicking the button, or the Basic Settings status does not switch to On, let the selected group and procedure finish on its own.

• It is normal for the transmission to make noise while the tolerances are adapting. Do not exit or abort the Basic Settings sequence prematurely if you hear clacking noises.

• Customers with TDI's have reported that an RPM range of 2000-2500 rpm is sufficient.